SMT Chip Processing
DIP plug-in processing
SMT patch proofing
Focus on non-consumer electronic products SMT patch processing, small batch
commitment Delivery is extremely fast and on time
after the materials are confirmed correctly
-
Product defect rate
Less than 0.1% -
Adopt international
Imported equipment -
Strict control
Guaranteed quality -
Fast proofing speed
High product quality
DIP packaging technology
Skilled soldering iron hands with strict training, welding speed and quality are controllable
Strict IPQC and QA LOT sampling inspection standards to
ensure the reliability of DIP processing
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Rigorous testing
Fully comply with IPC standards -
Adopt international
Imported equipment -
Instant one-to-one quotation Simple, convenient and time-saving -
Fast proofing speed
High product quality
01Use international imported equipment
- The SMT workshop has 2 Panasonic CN88S+ high-speed placement machines, 2 Panasonic multi-function placement machines, 1 reflow soldering unit, 1 wave soldering unit, 1 AOI testing machine, and DIP workshop has 1 automatic plug-in line and post-soldering line*2 2 test assembly lines
0210 years of manufacturing experience
- The plant covers an area of 5,000 square meters. There are more than 100 technical workers and employees for converter R&D and production, and more than 10 hardware/software development engineers to meet the different needs of the market.
- Perfect quality assurance and management system products have passed ISO9001 quality system, ROHS environmental certification, CE, FCC certification, and national 3C certification! TYPE-C HUB docking station products are exported to Europe, America, Japan and other developed countries!
03PCBA one-stop service
- High-quality suppliers, professional procurement, engineering, and production teams, advanced production equipment,Everything is oriented to customer needs.
- ERP material management system, real-time monitoring of material inventory and stocking status, fast line transfer,Fast delivery.
IQC incoming inspection
- Inspection purpose：Implement effective control over the quality of incoming materials to ensure that incoming products meet the specified standards
- Inspection standards：General inspection standards, engineering drawings, engineering templates, BOM, AQL sampling plan
- Testing equipment：Vernier caliper, capacitance meter, bridge meter, ruler, micrometer, stable power supply, spring scale, torque meter, tape measure, fixture, multimeter, plug gauge, etc.
Steel mesh tension detection
- Inspection purpose：Ensure that the tension meets the standard requirements, thus guaranteeing the printing quality
- Inspection standards：The measured value of steel mesh tension is (35-50N/CM)
- Testing equipment：Tension tester
SMT first article inspection
- Inspection purpose：Confirm whether the process capability of the product meets the requirements to avoid large-scale defects.
- Inspection standards：IPC-A-610G inspection standard, BOM, ECN CAD location map, sample
- Testing equipment：Multimeter, Capacitance Meter, Bridge Meter, Tweezers
Reflow oven temperature detection
- Inspection purpose：Furnace temperature curve test meets regulations to ensure product quality
- Inspection standards：SMT reflow oven temperature curve inspection standard
- Testing equipment：KIC furnace temperature tester
IPQC Refill Confirmation
- Inspection purpose：Guarantee the quality of SMT patch to reduce wrong materials, reverse and other problems
- Inspection standards：Feeding table
- Testing equipment：Multimeter, Capacitance Meter, Bridge Meter, Tweezers
IPQC product inspection
- Inspection purpose：Spot checks are carried out in all production processes to detect defects in a timely manner, and take measures to prevent or reduce the occurrence of sudden substandard products
- Inspection standards：Each product process guide and each job guide
AOI detection
- Inspection purpose：100% full inspection: The machine automatically scans the PCB through the camera, collects images, and compares the tested solder joints with the qualified parameters in the database. After image processing, the defects on the PCB are checked, and the defects are displayed on the monitor.
- Inspection standards：IPC-A-610G inspection standard
- Testing equipment：AOI Automatic Optical Detector
Functional testing
- Inspection purpose：According to the product production flow chart, the product is functionally tested to ensure that the product function meets the requirements
- Inspection standards：Work instructions, samples
- Testing equipment：According to the corresponding product testing requirements with testing equipment (including test fixtures, computers, power supplies, etc.)
OQC shipment inspection
- Inspection purpose：Ensure products that meet customer quality requirements
- Inspection standards：Basis: Recognition letter, sample, and related product documentation. Sampling is random sampling according to MIL-STD-105E General Level II. AQL: CR:0 MA:0.25 MI:0.65
- Testing equipment：Vernier caliper, tape measure, computer test fixture
IQC incoming
inspection
inspection
Steel mesh tension
detection
detection
SMT first article
inspection
inspection
Reflow oven
temperature detection
temperature detection
IPQC refueling
confirmation
confirmation
IPQC
product inspection
product inspection
AOI
detection
detection
Functional
testing
testing
OQC shipment
inspection
inspection
CYCLE AND PRICE
The price is the sum of the number of electronic components and the unit price, the price of the number of solder joints, the engineering cost, the labor cost and the start-up cost, etc., and the specific needs are negotiated face-to-face.
PCBA processing one-stop high-quality service, to provide worry-free services throughout the entire process of PCB manufacturing, component procurement, SMT patch processing, and DIP assembly testing.
